Module: FM-02 Inventory ManagementDocumentation Index
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Audience: Facilities Managers, Org Admins, FM Administrators
Last Updated: 2025-12-06
Overview
This guide covers administrative tasks for the Inventory Management module, including setup, configuration, and ongoing management.Initial Setup
1. Create Inventory Locations
Before adding items, set up storage locations:- Navigate to Facilities → Inventory → Locations
- Click Add Location
- Enter:
- Location Name: Descriptive name (e.g., “Main Warehouse”, “Building A Storage”)
- Location Type: Warehouse, Site Storage, Vehicle, or Other
- Site (optional): Link to a specific site
- Description (optional): Additional details
- Click Save
- Create locations that match physical storage areas
- Use consistent naming conventions
- Assign locations to sites when applicable
2. Create Inventory Items
To add inventory items:- Navigate to Facilities → Inventory
- Click Add Item
- Enter required fields:
- Item Name: Clear, descriptive name
- Category: Select appropriate category
- Unit of Measure: How the item is counted
- Enter optional fields:
- SKU: Stock keeping unit or barcode
- Description: Detailed description
- Site: Primary site for the item
- Default Location: Where items are typically stored
- Set stock management:
- Reorder Point: Quantity that triggers low stock alert
- Reorder Quantity: Standard order size
- Unit Cost: Current cost per unit
- Click Add Item
Reorder Point Management
Setting Reorder Points
Reorder points determine when low stock alerts are triggered:- Calculate based on usage: Review historical usage rates
- Consider lead time: How long does reordering take?
- Add safety stock: Buffer for unexpected demand
- Daily usage: 2 units
- Lead time: 5 days
- Safety stock: 5 units
- Reorder point: (2 × 5) + 5 = 15 units
Bulk Updates
To update reorder points for multiple items:- Export item list (CSV)
- Modify reorder_point values
- Import updated file (coming soon)
Location Management
Location Types
| Type | Use Case | Example |
|---|---|---|
| Warehouse | Central storage facility | Main Distribution Center |
| Site Storage | On-site storage room | Building A Supply Closet |
| Vehicle | Service vehicle inventory | Truck #101 |
| Other | Miscellaneous locations | Contractor Laydown Area |
Managing Locations
Deactivating a Location:- Ensure no items have quantity at that location
- Transfer any remaining inventory
- Navigate to location settings
- Click Deactivate
Inventory Categories
The system supports these categories:| Category | Icon | Common Items |
|---|---|---|
| Plumbing | 🔧 | Pipes, fittings, valves, seals |
| Electrical | ⚡ | Wire, outlets, switches, bulbs |
| HVAC | ❄️ | Filters, refrigerant, thermostats |
| Cleaning Supplies | 🧹 | Cleaners, mops, trash bags |
| Tools | 🔨 | Hand tools, power tools |
| Safety Equipment | ⛑️ | PPE, fire extinguishers |
| General | 📦 | Miscellaneous items |
Module Settings
Configure inventory settings at Facilities → Settings → Inventory:Default Settings
- Default Reorder Point: Applied to new items without specific value
- Auto-Create PO: Automatically create purchase orders at reorder point
- Low Stock Notification Recipients: Users who receive alerts
Cost Tracking
- Cost Method: Average cost (default) or last purchase cost
- Currency: Organization currency setting
Reporting
Available Reports
-
Inventory Value Report
- Total value by category
- Total value by location
- Trend over time
-
Low Stock Report
- Items below reorder point
- Days until stockout (estimated)
- Recommended order quantities
-
Usage Analysis
- Most used items (by quantity)
- Highest cost items (by total value)
- Usage by work order type
-
Transaction History
- All transactions by date range
- Filterable by type, item, user
Exporting Data
Reports can be exported as:- CSV (spreadsheet)
- PDF (printable)
Integration with Other Modules
Work Orders (FM-01)
- Material usage links to work orders
- Work order costs include material costs
- Technicians record usage from work order screen
Purchase Orders (FA-04) - Future
- Low stock can trigger PO creation
- Receipts can link to purchase orders
- Cost reconciliation with invoices
Vendors (FM-03) - Future
- Preferred vendor per item
- Vendor performance tracking
- Automatic vendor selection for POs
Security & Access Control
Role-Based Permissions
| Role | View | Record Transactions | Manage Items | Configure Settings |
|---|---|---|---|---|
| Platform Admin | ✅ | ✅ | ✅ | ✅ |
| Org Admin | ✅ | ✅ | ✅ | ✅ |
| FM Admin | ✅ | ✅ | ✅ | ✅ |
| Facilities Manager | ✅ | ✅ | ✅ | ❌ |
| Staff | ✅ | ✅ | ❌ | ❌ |
| View Only | ✅ | ❌ | ❌ | ❌ |
Audit Trail
All transactions are:- Append-only (cannot be modified or deleted)
- Timestamped
- Associated with user who performed action
- Include reference to work orders, POs, etc.
Troubleshooting
Common Issues
Item shows wrong quantity- Review transaction history
- Perform physical count
- Create adjustment transaction with explanation
- Verify reorder point is set
- Check notification settings
- Ensure user has notification permissions
- Check if item has pending transactions
- Verify quantity is zero
- Transfer any remaining stock first
Data Quality
Periodic Reviews:- Monthly: Compare physical counts to system
- Quarterly: Review reorder points based on usage
- Annually: Audit inactive items
Best Practices
- Consistent Naming: Use standard naming conventions
- Accurate Categories: Choose the most specific category
- Regular Counts: Perform periodic physical inventory
- Document Adjustments: Always include reasons for adjustments
- Review Alerts: Respond promptly to low stock alerts
- Train Staff: Ensure all users know proper procedures
Need Help?
- Technical Issues: Contact system administrator
- Process Questions: Contact Facilities Manager
- Feature Requests: Submit through feedback system